Wholesale Marquee Letters Signs | Custom LED Light Up Letter Manufacturer

Our factory was established in 2000, we are one of the most professional Wholesale Marquee Letters Signs manufacturers in China. With more than 20 years of hard work, if client needs, we could do certificates for all products line, UL, GS, CE, LICE, Rohs, Reach, etc. Light Up Vintage Marquee Letters is made from sturdy white plastic with bright warm white (amber) LED lights. We do the Custom Marquee Lights not only in the shape of letters and numbers but also in the Heart Marquee Sign, “#”, “@”, and “&” symbols too. Spell out your names, message, or special sayings with Marquee Sign Letters!

It can be battery-powered or plug-in operated, decided by the size. For the Small Marquee Sign Letters and Numbers under 12″, each takes 2 pieces of AA batteries and is fully portable and stands on their own, so you can pack and place your message anywhere you want! As for the Large Love Marquee Sign which sizes from 60~180cm high, we will equip the power supply for you to connect the plug-in.

If you need, the Custom Light Up Letters also have mounting holes in the back so you can mount them on a wall or display board. The Custom Light Bulb Signs are perfect for celebrating special birthdays, Bar mitzvahs, graduations, anniversaries, celebrations, and special events of all shapes and sizes. It’s time to put your design in lights!

IS LED SIGN (IDS) Wholesale Marquee Letters Signs manufacturers as Custom Sign Wholesale, we custom many kinds of letter signs, such as 3D Signage Letters, Vintage Sign Letters, Channel Letters, Large Decorative Standing Letters, Outdoor Signage Letters, Custom Tabel Letters, Face Illuminated Letters, LED Acrylic Letters, Aluminum Cut Out Letters, Neon Signs, etc.

Just email cassie@isledsign.com, let’s talk more details of the custom fabrication details.

Light-Up Marquee Letter Lights Signs

Bring some alphabetical charm to your home interior embellishments with our Marquee Letter Lights Signs. Crafted from galvanized metal and rendered in a classical variety, these vintage letters feature LED lights organized in a marquee-like display, giving the sign that old look and antique artistry. Whether it’s to showcase your initials with pride or hang them on the wall in your child’s room or nursery, these galvanized letters with lights are the perfect way to declare to the world the welcoming of a bundle of joy in an elating and dazzling way. Use it with other letters as well to spell out names, inspiring quotations, or suspend your initial in line with photographs of friends and family for a more personal touch.

Impart a timeless urban charm to your event, wedding, restaurant, and home décor with our galvanized marquee-lighted letter, numbers, and symbols. This is inspired by the early 20th century’s industrial and vintage style. These symbols highlight a warm LED light that glistens in any environment, providing your space a cordial and welcoming ambiance.

Marquee sign letters with lights lend a cool vintage appeal to the walls of your business. Great for places like diners and urban chic stores, lighted vintage sign letters are a unique way to decorate your store’s interior.

These custom-lighted sign letters are offered in a few fonts designed perfectly for lights. We have script marquee sign letters, classic marquee sign letters, and western sign letters that lend rustic appeal. Offered in a popular rusted finish, as well as unique colors for completely custom vintage sign letters. We can also fabricate other fonts, whole words in connected lettering, and logos, contact us for a quote.

The fittings and stringer lights are UL Listed. The braided cord plugs into the wall. Some edges may be sharp, handle with care. These marquee letters do not come with any mounting hardware except some flat tabs on the back that can rest on a nail or screw. Oversized shipping charges will apply.

Each outdoor marquee letter is battery operated by 2AA batteries and is cordless, thus allowing you to arrange them however you choose. These galvanized letters with lights have a timer feature to simply “set it and forget it” for those busy celebrations and functions. Use these outdoor marquee letters on their own to represent an initial, a milestone, or create personalized wishes and messages by pairing these with other numbers, letters, and symbols.

Add a festive illuminated touch to any décor and space with this marquee number of lights that can be employed in DIY crafts projects, child’s room décor, wedding ceremony or reception, and any other event all year round! Super lightweight and equipped with built-in keyhole slots, this magical home decor accessory is effortless to hang. Or, just place it on a shelf as a stand-alone object.

Add Vintage Retro Feel To Events With Marquee Letter Lights!

It’s no secret that the easiest way to infuse any party space with a nostalgic flair is to use Marquee Letter Lights Signage. Though back in the day, they were mostly used in carnivals, today, we can see them everywhere, from weddings to bedrooms.

In case you are also into this trend, there’s no need to search for DIY letter lights tutorials. Since we share your cravings for all things vintage, our online store offers a nice collection of marquee letters with lights.

Unlike their foam, wooden, and vinyl counterparts, our illuminated letters are made from galvanized metal, making them sturdy enough to offer a life expectancy of more than 20 years! Resistant to corrosion, both our 2 ft. vintage metal marquee letter lights cordless with 16 warm white led and 2 ft. vintage metal marquee number lights cordless with 16 warm white led are perfect for indoor and outdoor use.

Furthermore, all our marquee light-up letters and numbers are extremely easy to use – since they are cordless, you can easily arrange them the way you find suitable. Moreover, each sign is operated separately with 2AA batteries, so once one of them stops functioning, simply change the battery.

With that being said, our illuminated letters and numbers are very versatile – they can be weaved into any décor, whether it is a disco event or a barn-chic wedding. It goes without saying that new is well overlooked old, and our collection of marquee signs only proves this statement.

Crafted from more reliable materials than their “ancestors”, our marquee illuminated signs from IDS Wholesale Marquee Letters Signs Manufacturer will make you look at old things in a different way. If you are interested, please don’t hesitate to drop by our marque collection!

Five Tips For Decorating With Marquee Letter Signs

Marquee signs have been around for many generations. In the early 20th century, flashy lights were commonly used outside of entertainment venues, theaters, restaurants, and hotels to catch the eye of any potential customers passing by. Their bulbs were big and bright, quick to draw attention, and therefore serve their purpose. While once only used within commercial settings, today marquee lights can be found in many places, including the home. Reminiscent of the past, these oversized marquee fixtures help to add light and vintage-inspired charm to any room. Marquee lights have quickly become the latest craze, and they don’t look to be losing their stylish appeal any time soon. For that reason, the amount and variety of decorative marquee pieces to choose from are enormous, making it easy to find what works best for your individual space.

We’ve pulled together a shortlist of how to master this year’s hottest home trend because more than a mere light; they can add instant glamour and chicness to any space. Here are five simple ways to make the most of marquee lights within your home decor!

Tip 1: Use A Single Marquee Letter As A Monogram

Forget the boring, traditional script of monogram lettering and use a single or multiple marquee lights to represent your first or last name. Celebrate your initials as a couple in your first apartment, a newborn baby’s initials in the nursery, or use a single letter to highlight your surname in the family room. These lights can be hung on walls, rested on shelves, or really anywhere that you can think of. If you’re feeling extra creative, mix colors and sizes.

Tip 2: Use Letters To Define The Purpose Of A Space

Marquee letters are a type of decoration that can be used all year round to complement a room’s decor. Use marquee lights to play up space and its purpose. This is one of the most popular ways to use marquee lights, as it really helps to bring a whole room together while adding a touch of flare. For example, spell out the word CLEAN or WASH in the bathroom, COOK or EAT in the kitchen or RELAX in the TV room. A space such as the home office could also benefit from such a decorative feature. This strategy allows you to look for ways to customize letters and shapes so that they express your own style. The possibilities are endless, so use your imagination!

Tip 3: Use Marquee Lights For Holidays, Special Occasions, And Events

Although marquee lights can certainly be used year-round, they can also be used to decorate for festive events and get-togethers. Bridal showers, anniversary parties, or holiday parties are all great ideas. Marquee letters can easily be themed in order to suit a certain holiday or event. For example, use hearts and spell out LOVE for a Valentines’ Day party, or use stars and spell out NOEL for the Christmas season. If it’s an anniversary party you’re throwing, a simple numeral design would be cute.

Tip 4: Use Shapes To Add A Chic, Vintage Look To Any Room

Use a large shape or symbol marquee light as a statement piece within the home. Really, this could work within any room, but could really bring some extra style to a playroom, den, or bar. Above the bar, over the sofa, or on a fireplace mantle are all great places to add a focal point, but marquee lights can fit nicely in many different types of spaces and looks.

Tip 5: Use Marquees To Add Sentiment To Any Room

For a classy and sentimental way to use marquee lights, use letters to spell out words that are meaningful to you. Spell out LOVE or FAMILY or LAUGH. In the past, this has commonly been done through sticky wall decals, but marquee lights help to add a bolder, edgier look. Think about it, it would be hard to utter an unhappy word during a family meal with a bright statement such as this one below overhead. Remember, it’s all about being creative!
Vintage marquee signs recreate glamour with alphabet letter lights or shapes, featuring decorative globe bulbs and a beautiful distressed finish. There’s a huge variety of signs to choose from that will complement any look you’re going for. Use them as art, or use them as mood lighting. Whether they are turned on or unplugged, marquee signs add a unique, vintage touch to any room.

The IDS Wholesale Marquee Letters Signs Manufacturer is a business located in China. The Wholesale Marquee Letters Signs Manufacturer specializes in metal letters, signs, decor, art, and pretty much anything metal with lights and a bit of rust. Most Marquee letter shops carry only one style of lights. The Rusty Marquee came together to bring various collections to fit any style need. Their shining letters, numbers, and symbols bring instant warmth, charm, and soul into space. Each light is brand new, but glowing with nostalgia.

5 Reasons Your Business Needs A Custom Marquee Letter Signs

When you run a business like a restaurant, hotel, or bar, your customers are your lifeline, and it can be pretty hard to figure out how to keep them coming back. Maybe you’ve got so many ideas, but in the real world, not everything will stick. And let’s be honest: it can get pretty intimidating making all those decisions.

So let’s break it down: what is your business really selling? Is it the product? Or the service? If you really think about it, what you’re actually selling is simple: the experience.

For businesses like restaurants, hotels, bars, and breweries, your customer’s experience is paramount. The same goes for events like weddings and birthday parties. As time passes, people won’t remember what exactly they did at your place, but they’ll remember how you made them feel. And when it comes to serving up a great experience, a great atmosphere is everything. Nothing sets the tone for memories better than a great setting with great decor. That’s why we’ve got you covered with our custom marquee lights! Here are 5 reasons your business will surely benefit from our custom marquee signs.

Reason 1: Great Settings Create Great Memories

Good, fun memories are what you need to help your customers make at your establishment because those are what’ll keep them coming back! That’s why you need to make sure that you set the ambiance perfectly. What’s good service without a good atmosphere?

Look: here’s a nice shot of one of our custom marquee letter light signs. We matched this company’s logo, putting their brand front and center. Just imagine the place without it. Would it be just as memorable? Can you see how the ambiance gets a step up with the custom marquee letter lights?

With our high-quality custom marquee lights, the possibilities are endless for your establishment. Yours can be absolutely unique, literally giving customers an experience like no other. Flesh out your unique idea with any customization you want. Need a nice font style? We offer custom marquee letter lights in any font as long as they can be converted to a marquee (no extra-thin fonts please or the bulbs won’t fit). Serif, sans serif, script, or a specific font, we’ve got you covered. We also have a wide variety of finish options: rust finishes, powder coat paint colors of your choice, and even a clear coat over steel.

What’s more, we don’t just make letter lights, we also make custom marquee light figures. You can even be a rebel and have custom marquee signs that have no lights! The verdict is clear: your unique idea, your unique sign.

Reason 2: They’ll Give Your Customers Something To Remember You By

It’s going big or go home. If you really want to make an impact, you’ve got to be bold. That’s why for the real entrepreneurs out there, we create custom large marquee letters up to 7-feet tall! Hotels and big bars can really benefit from having an eye-catching sign or two, especially for the establishment’s name. Word-of-mouth is everything, so make sure people know your name!

With big flashy fonts, remembering you won’t be a problem. Just note that the wider the font, the smaller the maximum height. Some custom marquee letter lights can only reach up to 8 feet. Depending on the size, we also use 18-20 gauge high-quality American steel.

If your business needs a cozier, smaller sign, have no fear because our custom marquee signs’ flashy lights are just as head-turning. Our bulbs are UL Listed, so you can be sure they’re safe. They also come in many varieties: standard, round, and even colored bulbs. It’s all up to you.

Reason 3: They Make For A Lasting Brand Trademark

Every business, from a restaurant to a distillery needs a trademark to anchor their business to a customer’s mind. Outdoor marquee signs can shout your name out to the world while also keeping you visible at night when guests are looking for an enjoyable experience to end their day. Your trademark needs to last, so we make sure that every custom marquee sign is as durable as possible.

Even better, installation is just as easy as screwing in the bulbs and sockets and plugging into an outlet. Our customization also allows you to add support rods if you’d rather hang the letters altogether. Free-standing custom marquee letter lights can also be more noticeable for passersby, so we can build bases to have your sign stand.

Reason 4: They’ll Be The Center Of Attention For Events

Restaurateurs and hoteliers always need to make sure their place is booked with events because it adds extra publicity. It goes without saying: when people hold an event at your establishment, you need to be remembered in case guests want to hold their events at your place. Our custom marquee light letters can surely help with that.

For event-planners out there: just imagine a big custom marquee sign as your event’s centerpiece. Spell out the word “love” or “forever” at your wedding, or your guest of honor’s name at birthday parties! These custom marquee signs won’t let anyone forget what the event is about. Get creative with your designs and you’ll see everyone’s face light up as they enter the room.

Reason 5: Our No-Hassle Ordering Process

Having marquee signs custom-made can get pretty complicated. Going back and forth between stores just to get a quote can be a pretty daunting task, so we want to spare you the hassle. Ordering is as easy as one, two, three!

Custom Options

We can work with any font, design, shape, or logo

• Finish Options: Our standard finish is rust.
• Upgrades available: Powder coat paint finish (color of your choice). Can match PMS color to commercially available paint colors. Powder coat adds +1 week to production. Also can do a clear coat finish over raw steel.
• Finish Styles: Powder coat finish can be gloss, matte.
• Support Options: All signs come with back panel hanging mounts. However, if the sign will not be flush against a wall, you may be interested in our support rods (upgrade) which go behind the sign to connect the letters. If the sign needs to free stand, we can also produce custom bases (upgrade).
• Bulb Options: All signs come with C7 or C9 (based on sign size) incandescent intermediate base bulbs. These bulbs have a warm glow and last roughly 3,000 hours. Upgrades available: We offer commercial LED bulbs with a similar warm glow but which last 50,000 hours. We can also provide colored bulbs (standard/ LED), or round G40/G50 bulbs at your request. We can also produce metal signs with no lighting.
• Bulb Count To Power Outlet: Standard Bulbs – 60 bulbs per one outlet (plug) LED Bulbs – 600 bulbs per one outlet (plug)
• UL/ Outdoor: All custom orders are created with UL-listed bulbs/light strings. All signs are approved for outdoor use and are fully waterproof.

Step 1

• Send us an email or use the form on our site and provide the following details.
• Email address
• Sign Design (characters, logo, wording, etc.)
• Desired sign height or width restrictions
• Finish type
• Font Style
• Whether it’s individual letters or connected with support rods
• Whether you want standard or LED (50,000 hours) bulbs
• Shipping ZIP Code

You can also send images or sketches if you have something very specific in mind. Send all photos to cassie@isledsign.com.

Step 2

We’ll send you a quote with a custom breakdown via email. Once you approve, let us know and we’ll send you a custom checkout link!

Step 3

We’ll give you a CAD image of the sign to approve, and once everything’s sorted out, we’ll begin production! Our production is usually very fast, and we ship just as fast. When we finish production and ship your product, we’ll send you an email for tracking purposes.

That’s it! Simple, right? If you’re looking for a great way to spice up your restaurant, bar, or hotel, our custom marquee signs are a perfect choice. The sky’s the limit with these signs, so get as creative as possible to draw in the big bucks. Questions? Not convinced? Just email us at cassie@isledsign.com! We’ll gladly show you the marquee letter lights.

Ready To Fill Out Our Custom Marquee Sign Questionnaire?

Looking for High-Quality Giant Marquee Letters?

You’ve found the right company! IDS Wholesale Marquee Letters Signs Manufacturer is the industry’s leading manufacturer and wholesaler of channel letters. We provide you with high-quality, long-lasting channel letter signs that are built for trouble-free operation. Our competitive pricing, responsive customer service, and timely delivery provide you with a complete channel letter source for any project size. Contact us by email at cassie@isledsign.com to discuss your channel letter project.

Upgrade your signage by getting incredible. The features loaded in these. marquee letter lights will tell you why they are the obvious choice for your advertising. Their brightness makes them easily noticeable and engaging, therefore, attracting people who might have otherwise passed your premises. The. marquee letter lights are highly versatile, such that you can put any type of message you wish. Being easily programmable, these. marquee letter lights produce brilliant adverts characterized by stunning videos, images, and texts.

Marquee letter lights that are perfectly designed to suit your advertising needs. They are easy to install in any environment, and their maintenance is convenient. The. marquee letter lights allow you to replace or add any components in a straightforward manner so that you always attain your goals. With optimum longevity, efficient operation, and high-quality outputs,. marquee letter lights will be essential in your success.

Enjoy these features and take your business to the next level. The lovely. marquee letter lights offered on IDS Wholesale Marquee Letters Signs Manufacturers guarantee you the best return on your investment because of their premium quality and efficiency. Take advantage of these amazing deals and select the most befitting to your requirements.

How To Building Large Lighted Marquee Letters By Yourself?

Please take my advice: Before performing any project involving power tools and sharp metal, make sure you know how to use the tools and follow safety precautions. Wear safety glasses and gloves when you are using sharp metal flash. I’ll thank you later. When you are at a wedding, you need two eyes, all fingers, and no stitches. After all, you must look good in your wedding photos!

Step 1: Materials and tools

Tools

1. Puzzle
2. Frames
3. Miscellaneous clips
4. Drill/driver
5. 1/3 sheet sander
6. Drill bit including the spade and standard drill bit
7. Frequency divider
8. Tin snips
9. Heavy hammer
10. Diagonal milling cutter
11. 48″ 2″ x 2″ angles (2 lengths – can be used for metal brakes, not required if you have #12)
12. 48″ metal brakes (not required, but very helpful; see guide)
13. Metal Rules
14. Digital Micrometer (not required, but very helpful)
15. Painting equipment
16. Gloves
17. Goggles

Material

1. 1/2″ MDF, 4’x8′
2. 6″ deep valley flash, 60′
3. 3″ steel angle, 2 pieces at least 48″ long (used in place of the brake)
4. 1/2″ round head screws (one screw every two inches in circumference)
5. Painting equipment
6. Outdoor light strings with removable bulbs (I used 5 sets)
7. Large nylon zipper ties
8. Melamine tape (I used 3/4 inch)
9. Painting

Step 2: Design

There are two steps to design: First, you must determine the font to be used for the caption letters. Second, you must decide the size of the letters and how they will be transferred to the sheet product from which they will be cut.

I chose the font that came with Windows because I liked the font itself (Eras Bold ITC) and because I felt it was appropriate for the wedding and the style of the bride and groom. The font is a good choice because the letters are made up of straight (or almost straight) strokes. This is an important consideration, as tight curves and complex shapes can complicate a waterproof installation.

The letters I chose were large, about four feet tall. This makes my choice of frame letters so large. L & T.

In my CAD program, I drew a four-by-eight form. Then I selected the font, converted the letters to vectors, then resized and placed them on the drawing.

The purpose of drawing the paper was twofold: it gave me an idea of the best way to layout the letters to make the most of the material; it also gave me straight MDF letters that I could use to make sure the letters would not be distorted when projected onto the paper.

At this point, I decided to go with lights, so the drawing also gave me the opportunity to lay out some lights on the letters to see which pattern made the most sense.

If you do not have CAD, any program in which you can place boxes with letters can be used. I leave it to the students as an exercise.

Step 4: Transferring The Letterforms

There are multiple ways to copy a design from a small size (i.e., on a computer screen) to a larger size (i.e., 4×8 MDF or plywood). For a purely mechanical method, the grid method can be used, but luckily my local library has computer projectors available for checkout, so this is the method I used.

I put single sheets of paper in the garage and connected the projector to my laptop. I adjusted the position of the projector until the image filled the paper. Note that it is not important to set the MDF board to be perfectly vertical; most projectors have the ability to do what is called “keystone correction” adjustment, which allows you to change the keystone of the projected image. In step 3 (drawing the letter format), I mentioned that I extracted the paper stock to ensure that the letters would not be distorted when projected onto the MDF paper. I used a trapezoid correction adjustment to ensure that the left and right edges of the drawing were parallel to the actual edges of the MDF.

Once the projection was properly aligned, I then used a permanent marker to trace the letters onto the MDF paper. Don’t worry about making the trace perfect, but get as close as you can. In any case, you will be sanding your cut lines. If your letterforms have perfectly straight strokes (mine do not, the strokes are Eras using soft curves), feel free to use a straight tip.

Step 5: Cut The Letters

After transferring the letter format to paper, transfer the paper to a sturdy set of sawhorses or a work table. With your safety glasses on, cut the release hole to allow access to the inner cut (in my letter, the inside of the “&” symbol) using a spatula or hole opener.

When you transfer the letters to a single sheet of paper, your lines will most likely not be very straight. Keep this in mind when cutting; use the shape you are tracing as a guide, not the gospel. Aim for smooth curves and remember that you will be sanding the letterforms for the second half of the process.

Assistants are useful whenever you are cutting out large shapes like letters. They stabilize the letters as you cut and help prevent pieces from falling off as you make the final cut. That said, use the puzzle to cut out individual letters. Make sure you are not overextending the cut content into the body of the letters.

Step 6: Set Up The Lights

I spent a lot of time thinking about lights. I considered plain ceramic lamp bases, candelabra lamp bases, lamp parts, and many other options. What they all had in common (and all the factors that led me to abandon them) were cost and wiring. With the ceramic holders, I figured I’d need $20-30 for a few dollars each, plus the bulbs. I need more candelabra holders. Then I have to wire everything together and I’m not sure I can do an aesthetically pleasing job. Finally, the large bulbs would give off a lot of heat. Since these caption letters will be located on the floor, there is a real risk of burns for innocent passersby.

I settled on a garden light string with a red bullseye on it at the big box store. I bought one of the twenty-five light strings and got a 50% discount, so I bought six sets. According to my digital micrometer, the bulbs are 1.5 inches in diameter and can be removed from the sockets without discomfort, even when left on for long periods of time.

Letters With Straight Strokes

I placed the lights on the cut-out letters and determined that given the size of the letters, a single line would not achieve the look I wanted. Therefore, two rows per stroke were the decision.

I measured the width of the vertical stroke of L and divided it into thirds. Using tape, I moved along the vertical stroke along two lines, each one a third of the distance from the edge of the vertical stroke.

I repeated this process using the horizontal stroke of L.

At the bottom of L, the four sections of tape (intersecting the two vertical strokes on the horizontal stroke) intersected to form a square. This square shows the required spacing of the lights running along with the vertical and horizontal strokes; you want your lights to be evenly and consistently spaced in both directions.

Using the divider, I measured from the center of the intersection of the top and bottom tapes, then moved the divider up along the vertical stroke and stroked the stroke. When the dividers extended to the end of the stroke, I stopped. At each mark, I ran a horizontal strip of masking tape.

For the horizontal strokes, I repeated the process above, except that I used the dividers to measure from the center of the intersection of the two left and right tapes and then walked the dividers along with the horizontal strokes.

The center of each intersection of the masking tape marked the future location of the light hole. At each mark using the dividers, I drew a line of tape to span the two parallel tapes.

I repeated the process for the letter T.

Letters With Curved Strokes

The “&” sign is another matter. First, it is smaller, about 75% of the font size of a T or L. This means that a single line of light is sufficient. Secondly, I have almost no straight lines to punch out the hole positions. In the photo, you can see my aborted attempt to lay out the masking tape.

I settled on a strategy that relied on the ability of the human visual system to allow us to accurately layout items by pattern.

I cut out a set of 1.5-inch discs (the same size as the light bulbs in the light string). I then placed the cardboard discs on the “&” signs. The goal of bending the letterforms was to focus each light on the strokes and to make sure that when the two strokes intersected, the light positions should flow into each other. I started by placing the positions at the two intersections and then placed the other light positions from there.

Once all the cardboard was in place, I drilled a small pilot hole in the center of each disk to mark the location of the drilled hole with a spade.

Step 7: Boring Holes

When I measured the lamp holders on the strings with a digital micrometer, they were only slightly larger than 0.75″. I drilled two test holes with a shovel. the 3/4″ spade drill hole (as I expected) was too small and the 7/8″ spade drill hole was too large. With the large nylon zipper tie, this method held each light securely while still being removable, so I could install the lights in my garden after the wedding.

The truth about the hole in the spade bit

The spatula effectively removes material. It is very easy to get a huge tear in the back of the piece you are working with (especially with materials like MDF). When drilling, make sure you clip a sacrificial piece of scrap paper to the back of your letter and stop drilling immediately after the breakthrough.

Boring (in more than one way)

This project required over eighty holes (17 for the “&” sign, L 30 and T 34). Clip a piece of sacrificial scrap paper under this letter. Center the tip of the spatula on the intersection of the two pieces of tape. Note that since I am using 3/4″ tape, it is possible to visually center the tip of the bit. Please try to keep the drill bit perpendicular to the workpiece and punch the hole until your arm screams in pain.

Step 8: Prepare and Draw

Use the sander to sand all surfaces. At this point, you can eliminate any guidelines. Sand the edges and also sand the back. You will tear something from the shovel bit; use the sanding process as an opportunity to clean up the tear.

Once you have completed the sanding process, remove all wood chips in preparation for painting.

Use a roller to apply the letter font. I used white interior latex.

Step 9: Framing Letters With Metal On The Outside

Framed letters usually have metallic blinking on the outside. The blinking serves to direct the light to the outside while minimizing the possibility of light bleeding into adjacent letters. For this project, I could have used poster board or cardstock for the flash, but I wanted something more durable. This meant using metal, of which I have only a rough experience.

Valley flash seemed like the obvious choice: it was cheap, thin, and easy to get. However, valley scintillation is very thin, and the metal equivalent is very sharp. The best solution I knew was to fold the metal into the desired shape, thus eliminating the sharp edges.

Folding metal is not like folding paper. Folded metal is called brake molding; I am familiar with this from working for a custom sunroof manufacturer. I didn’t have metal brakes, so I needed to improvise.

My first attempt was to score the flashing with a tool, then bend the metal over it with a piece of wood, then hit the metal with a heavy hammer. This method folded the metal accurately, but the scoring caused the metal to break along the scoring. Thus, this method came out.

My second method involved improvising brake pads. Some time ago, I purchased a metal bed frame from IKEA for another project. I realized that by sandwiching the two parts together, I could hold the valley glitter and then form crisp folds. If you do not have a bed frame, then the two pieces of angle will work in the same way. This method works well and allows me to produce precise and repeatable folds of metal.

I cut the shimmering valleys to length and then mark my folds with a fine-tipped pen (a pencil works well). One fold is the width of my small 12-inch metal ruler, and the other is the width of my four-foot metal ruler (I chose these widths for convenience). I mounted the flash between the two pieces of steel and then used two ratchet fixtures to clamp everything together. Once the metal was secured, I folded it up with a piece of wood and then tapped it along its length with a hammer. I make the narrower fold first, then the wider fold. The wider fold overlaps slightly with the first fold.

I repeat until I have enough flash to cover the area around the letters I am working on.

On each completed flashing, I lay down a strip of tape and draw a line to mark the width of the MDF used for the letters. I start one inch from the end and then mark a position every two inches. These markings should fall from the bottom edge of the blinker to half the width of the MDF. Now it’s time to apply the blinking effect to the letters.

Step 10: Attaching the Flashing

I constructed the Flashing in two different ways. for the first letter T, I cut the flashing part of each side of the letter to a certain length: for example, the long letter at the top of the crossbar is long and the letter at the bottom is short. For the rest of the letters (since I used metal brakes), I made pieces 46 inches long. Whichever method you use (the second method is the fastest and the one I recommend), make a vertical line on the inside of the fender (the folded edge) and then use the brake to fold the fender to 90 degrees perpendicular to the length in the middle between the two drilled holes. Place the crease in one corner of the letter, then screw the MDF into the holes drilled in the flashing on either side of the crease. it helps to hold the letter flat on a table or other work surface; this ensures that the bottom of the flashing is flush with the bottom of the letter. Repeat the above steps until the stopper is held in place, but leave the last hole at each end of the stopper open. If necessary, use the viewfinder frame to manually bend it to create a crease shape.

Grab another piece of blinking light. Overlap with the end of the previous blinker; try to align the hole in the next piece of flashing with the last hole in the previously attached piece of flashing. Screw through both holes (if they don’t line up, clamp the two flashings together and drill a new hole in the previously attached hole) and proceed to install the flashings along the letter perimeter. After completing the letter perimeter, use tin snips to cut the final burlap to the proper length and drill a hole to drive the final screw.

The final step is to use a piece of clear packing tape at the joint between the two flashing pieces. This will hold them together, which I think will reduce the risk of being cut by the sharp edges of the flash.

Bent letterforms such as & symbols (and those with internal cutouts) follow the same process but require some thought and patience. Take your time.

Step 11: Lighting

Installing the lights is easy. Remove all bulbs from the string and place them in a safe place. Flip the letters over and push the sockets into the holes. After all the holes are filled with bulb sockets, flip the letters over and secure a nylon zipper tie as tightly as possible around the sockets. Cut off the excess tail of the zipper tie with a pair of diagonal pliers. I aligned the head of the zipper tie with the clips built into each light socket. If this were a permanent piece of art, I would have cut the extra sockets from the string of lights (for example, the “&” needs 17 lights, but the string has 25 lights) and tied them in a bundle with a piece of wire. However, since I plan to use electric lights later, I would leave those sockets for the bulbs.

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